Steam boilers tend to be steel water-tube- or fire-tube-type boilers in the 10-to-1,000-hp range. Fire-tube boilers are more robust and more tolerant of poor water quality, but require more physical space, than water-tube boilers. Regardless of boiler type, water quality is a critical aspect of implementing and operating an efficient steam plant.
Read MoreJul 21, 2020 · 4-Make up water requirement is 5%. 5-Boiler maximum possible TDS be 50ppm. 7-Feed water TDS be 5ppm. Let us calculate phosphate consumption. Percentage of blow down =Make up % X Feed TDS / (Boiler TDS-Feed TDS) = (5/100) X 5 X 100 / (50-5) =0.55%. Water loss in blow down = 100 X 0.55/100 =0.55 TPH =550 kg/hr.
Read MoreFeb 26, 2001 · Figure 3.2-1.Estimated Steam Energy Use for 20 Major Chemical Products Figure 3.2-2.Chemical Industry Boiler Capacity by Boiler Size Figure 3.2-3.Chemical Industry Boiler Capacity by Fuel Type Figure 3.2-4.Chemical Industry Steam System Capacity by Pressure Figure 3.2-5.Cogeneration Fuel Use in the Chemical Industry Table 3.2-1.
Read MoreFire-Tube Boiler (~1800) The fire tube boiler, the oldest design, is made so the products of combustion pass through tubes surrounded by water in a shell. The furnace/flame volume can either be inside or external to the shell that contains the water. The upper steam capacity of fire tube boilers is about 20,000 Ibm/hr, and the peak pressure
Read MoreSep 16, 2017 · The entire quantity of chemical has been dissolved and poured in to the drum. Close the manhole and fill the drum to the normal level. Increase slowly the heat input to boiler to raise pressure to 30psi (2.1 kg/cm2 (g). A good flow …
Read Moresteam. Ammonia is not the only volatile water treatment chemical used for corrosion control. Morpholine, which is an organic amine, is sometimes used in place of ammonia. Another common volatile treatment chemical is hydrazine, which is a chemical oxygen scavenger. Solid treatment chemicals are fed only to boiler water, never to condensate and
Read MoreSteam, produced in the boiler at 10 bar g, is to be used as the heating agent. If the 'From and At' rating of the boiler plant is 10 tonne/h, determine the flowrate of steam required to heat the deaerator. Before any calculations can be made to estimate the size of the deaerator, it is important to know the maximum likely feedwater requirement.
Read MoreOct 22, 2016 · Most Common Sources of Flash Steam recovery in a Chemical Process Industry includes Blow Down from Boilers and Condensate from Steam traps. Blow Down from Boilers. Continuous and Intermittent Blow down in Boilers is given to control the Silica and Total Dissolved Solids (TDS) Levels in Circulating Boiler feed water.
Read MoreFeb 12, 2008 · Chemical Dosing Rate Calculation - posted in Industrial Professionals: Dear Sirs,I am presently working on a HP chemical dosing system (Tri sodium phosphate) for 80TPH boiler. Please help me in calculating the metering pump flow rate and chemical dosing charge rate for the boiler. Below are the relevant data:Boiler steam rate: 320000kg/hrBlow down: 3% - 9600 …
Read MoreJun 26, 2017 · Equivalent weight of calcium carbonate (CaCO3) = 50 Equivalent weight of calcium (Ca) = 20 Calcium as CaCO3= 100 ppmX 50 = 250 ppm 20 ppm The multiplying factor to convert from calcium as the ion to the calcium carbonate equivalent is 2.5 which is the ratio of the equivalent weights. 2. To go from ppm as CaCO3to Ca, reverse the process.
Read Moreenergy, usually in the form of steam or hot water. • A steam turbine u ses high -pressure steam from a boiler to drive a generator producing electricity. Low - pressure steam extracted from or exiting the steam turbine is used for industrial processes, space heating or cooling, domestic hot water, or for otherpurposes.
Read MoreInferred pH is possible only in caustic-based boiler treatments. Sodium hydroxide is a strong base. It dissociates completely in water according to the equation: NaOH(s) → Na++ OH- As the equation shows, adding sodium hydroxide to water changes both the pH and the conductivity.
Read Moreagainst corrosion, without further chemical additions. AVT can be used in "conventional" and HRSG drum-type boilers, provided high purity feedwater is available and the build-up of impurities in the boiler/evaporator water can be strictly controlled. However, ammonia is a poor alkalizing agent and does not give much
Read MoreBoiler Feedwater Treatment Chemical Injection (or Chemical Dosing) For safe and efficient operation, the quality of feedwater, steam, and condensate in boiler plants must be controlled and maintained in the most favorable conditions. For reclamation drain from makeup water desalination systems and condensate desalination systems, and equipment
Read MoreChemical contaminants: Include chemical substances that are found in the boiler feedwater. For example, heavy metals such as mercury, cadmium and lead which affect human health, as well as substances which may damage the steam system, such as …
Read Morecontrol chemicals, volatile amines and filming amines. The boiler is treated with chemicals to control deposition of salts and corrosion products, buffering of pH, and dispersants. The main objective in every case is to permit the safe and efficient operation of the boiler and steam handling system. Corrosion control aids in boiler cleanliness and
Read MoreSteam Boiler Calculator Based on Formulas Our Steam Boiler Calculators making boiler system related calculations easy, the thermodyne team created several online calculators and tools. Use following Essential industrial Steam boiler calculator …
Read MoreIncluded are calculations and other pertinent information needed in 4.7 Steam purity 19 4.8 Role of boiler operation 20 4.8.1 Operation scheduling 20 a result, chemical attack of the boiler metal may occur in the form of intercrystal1ine cracking of the boiler metal.
Read MoreChemical contaminants: Include chemical substances that are found in the boiler feedwater. For example, heavy metals such as mercury, cadmium and lead which affect human health, as well as substances which may damage the steam system, such as …
Read MoreCleaning and Chemical Treatment. Liming of Steam Boiler Systems Use this Section to specify the chemical cleaning and treatment of steam boiler systems. Refer to Section 15185 for a complete list of sections related to Chemical Cleaning and Treatment of Mechanical Systems. .4 Reducing agent for corrosion control..5 Ferrous and non
Read Morel. Steam drum and boiler tube system maximum design temperature specified on data sheet, superheater design temperature per code. m. Total continuous and intermittent blowdowns shall not be more than allowable figure specified in the boiler data sheet of steam generated, Vendor to specify capacity at rating. n.
Read MoreSep 15, 2020 · Deaerators are normally used in any Chemical Process Industry or in Power Plants where boiler is employed for steam production from boiler feed water. Deaerator solves the purpose of removal of unwanted dissolved gases and dissolved oxygen from the boiler feed water before entering into boilers. Most of the deaerators are designed in such a way
Read MoreThere are two main groups of Chemicals for Boilers to choose from. One chemical group for boilers is for steam boilers and the second is for hot water boilers. Steam Boiler Chemicals - These include Oxygen Scavengers, Amines, Phosphates, Polymers, and Alkalinity Builders. Oxygen Scavengers - Most common type is 38%, pH < 4.
Read MoreNov 20, 2018 · EPCB helps you to calculate the total operation cost according to different kinds of boiler types and different kinds of fuel, and provides cost-effective boiler and accessories to you. Let's start to learn the calculation! Calculation Formula: Fuel Consumption=The Power of Boiler/(Boiler Efficiency*Calorific Value of The Fuel) Unit Conversion Reference: …
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